Tag Archives: Klipsch speakers

Complete New Two Way Speaker Build

I have been working on a project to build a complete speaker for some time now and I have a final version. This is crude looking because it was my test mule to iron out all the bugs. Made with screws and no glue to be able to change the cabinet if needed by simply taking it apart.

The journey to making a complete speaker began with a desire to have another product to sell that could fit into both the Pro and homeowner markets. I picked basic cabinet dimensions and then with the capable help of Claude J who did the analyzing of the box and made an excellent woofer recommendation I was off to the races.

Of course modeling gives you a good indication of what you need with various drivers and defined goals but there comes a time when you must build and then dial it in. It is an eye opener to see the difference the port slot size makes in sound quality and what an additional couple of inches in ht can make. Then there is tinkering with eliminating resonance and standing waves through cabinet shape and acoustic foam.

I like two way systems a lot and to have a good one you need a good top horn. Taking the same basic cavity of the SMAHL and LMAHL tweeter bodies which are proven and known good I scaled it up to a horn made of stacked Baltic Birch. A mouth opening of 14″ x 7″ and 6.75″ deep from from face to driver proved to be the one and thankfully I needed only three attempts to get to a really fine sounding horn. I have had a few 1.4″ drivers I tried but the one that really excelled was the Faital HF146R-8. This produced a tremendously realistic high end with a crossover point at 900hz working quite well.

As an aside here the horn will be available before Christmas as a free standing horn on a sheet metal bracket that will fit helicoiled holes in the top of the bass bin in my speaker. They can also be used as freestanding units with any other bass bin or speaker you might have. It will also allow for rotation left and right and with horns, really with any speaker, positioning and aiming is key to finding your best result sweet spot. Believe me, being able to independently direct your HF sound brings a lot of improvement to the table.

14″ x 7″ stacked and glued and machined Baltic Birch horn.

Diagonal view of whole speaker.

Yes it is rough looking but is a complete finished product for sound and proves the concept admirably. One of the real bears to solve was the passive crossover. I wanted people to be able to plug and play. The basic second order Linkwitz Riley crossover has a couple of tweaks to it to dial it in better. No I wont tell you what. I started with an adjustable L-Pad which turned out to be a nightmare. They would drift and these speakers are sensitive enough that this made an audible difference and they were not consistent. I went through a bunch of these before I gave up and went with a fixed resistor setup. The Faital is 109db and the woofers are 99db so the mismatch has to be tamed. This too was done and let me tell you there were smiles all around as my visitors and I heard the final version for the first time.

That big ol black box behind the new unnamed as of yet two way is part of a set of Klipsch KPT 942/4 Cinema speakers with a set of 1st gen K-402 horns on top. One of the things I do is fix up old sets of Klipsch Pro gear. Great speakers with lots of headroom and surprising great fidelity these were made for 400 seat theaters. Being the crass mercenary that I am I will mention these are for sale.

Front view of two way in front of my Super MWM’s.

A project I did for myself is the rather large brown wood things with a K-402 horn on top behind the two way. It will be the topic of a future post and it was built to give me an all horn speaker capable of getting all the low notes of Toccata in D Minor.

In any case the next day after the final combination was arrived at I decided to try the pro side of my two way. You see I wanted a speaker that could be used for pro use or right at home with audiophiles. So we rolled them to the big shop door and pointed them out. I use Crown xli 800 amps which provide 200 watts per channel. With each woofer in parallel being able to handle 400 watts plus the 150 watt horn driver I figured we would just crank it up all the way and see. From around 130 feet away they pegged the db meter at 85-86 db with the Allman Brothers live at the Fillmore and it was like you were there. Acoustic instruments like Cellos, which have become one of my favorite genres, have amazing depth and accuracy and I spend hours every week just listening. Pipe organs and Japanese fireworks can rock your world here and percussion is tight. I have become a big fan of 12 inch woofers now as I think they bring more definition and speed to sound then the bigger 15″ + ones do.

Cabinet construction will be of Baltic Birch and none of that odious crumbly prone to damage MDF crap in this shop. The finished version will be raw Baltic Birch with sanded finished surfaces. Crossovers mounted internally and the HF horn will be mounted in the aforementioned bracket.

Anyway that is it for now and some technical measurements will be forthcoming sometime soon along with pictures of the final finished and for sale speaker. Now it is my intent to offer this in the raw Baltic Birch which finishes up fine in my book with stain or Watco Oil or wipe on Polyurethane. Plus you ding it it is easy to fix and the birch is water proof so your friends sweaty drink wont ruin your veneer or dissolve your MDF. Believe me I have seen a ton of Klipsch (and others) MDF speakers with all kinds of problems and did not want to make something like that. And the best bonus is in this day and time of wildly expensive corporate offerings these will be quite reasonable for the superior listening experience they will provide.

If you are ever in Middle Tennessee get in touch with me through this site in advance and stop in. I always enjoy audio visitors.

Archived SMAHL and LMAHL V2 Klipsch Forum Thread

Recently the overlords of the official Klipsch sponsored forum have gone a bit wonky on what they allow. Apparently the idea that things like my tweeters are called upgrades really irritates some Klipsch people and so they have been deleting some tweeter threads and comments along with other threads on different topics that also irritate them. I have no idea what prompted all this but find it somewhat ironic.

Roy Delgado is the chief engineer for Klipsch and he does admirable work. I have nothing but high regard for his technical abilities but his involvement in the forum has not been so productive. Very sensitive to the idea that thirty year old drivers and horns have been improved upon and are far better then those old dog barker tweeters Klipsch used for way to long. He talks about preserving the PWK legacy and vision and sound but has done things like convince PWK to start using Tractrix horns so he himself is guilty of changing PWK’s “vision” for some decades now. The computer generated models he gets for insanely complex crossovers are nothing at all like legacy PWK Klipsch but they just happen to work much better. I understand Roy is loyal to the vision of PWK but somehow he can change things around and it is approved whereas others do the same thing and it is not.

Klipsch and Roy themselves have admitted the old tech drivers were no good when they came out with the new ones for the revamped Cornwall 4 and the Heresy 4 and the new Forte. New drivers, new lenses in places, cabinet modifications and new crossovers. The end result is very good and they are light years ahead of the old style. My jaw dropped the first time I heard the CW4 and Heresy 4 and even though I make aftermarket tweeters I would sure not put them in these. Incredibly improved and also NOT PWK designed so whose vision is it now anyway? I say it is Roy’s vision and all that PWK legacy honoring stuff is just words.

What makes this kind of sad though is the demand that only pure unmodified Klipsch speakers are truly Klipsch speakers. Only JEM capacitors will give you that genuine “Klipsch” sound, whatever that is. Funny thing is that those of us who treasure our modified Klipsch speakers still consider them Klipsch speakers. But just what is a pure true blue Klipsch speaker sound anyway when Klipsch is busy changing the recipe that makes that sound? I figure the good bones a Klipsch speaker comes with allows for aftermarket tinkering, and a La Scala or Chorus for instance can go another 30 years or more and sound much better doing so with minor tinkering. Tinkering with Klipsch speakers goes back for decades on the Klipsch forums but there are now new rules to go by.

I had a thread about the new LMAHL V2 and SMAHL V2 started by another forum member that discussed the new V2 style and went into it in great length. I referred people to it on occasion when they wanted to see curves or why they were better. I figured Claude who was a forum member who graciously tested my ideas for me and other forum members who described what these new tweeters did for their speakers in their own words stated what they were and did better then me. Plus these were honest comments from others and not from the guy tooting his own horn just because he makes them. I am egocentric enough however to tell you patient readers I make the best aftermarket drop in tweeters for Vintage Klipsch speakers but let unsolicited buyer testimonies on EBay and the Klipsch forums do my horn tooting.

Much to my chagrin this thread was deleted. I found out when I referred someone to that thread and they could not find it. Well in looking neither could I because that now offensive “upgrade” thread had been deleted. So I did a search and found a link to the old post that while it did not work did give me a time frame and topic name to enter into the “Wayback Machine” site where I find the complete thread archived in all it’s glory.

DaveA’s Fabulous New Improved Super Tweeters 2.0 – Technical/Modifications – The Klipsch Audio Community

If you do not know about the WaybackMachine it is a wonderful research tool you should know about. It saved the tweeter thread in a way Klipsch can’t delete and I have found old Pro Klipsch gear brochures from the 90’s there also that Klipsch had thrown away a long time ago with a past forum “upgrade” that trashed a lot of legacy data.

So, you have MAHL V2 questions there are once again answers.

The Beauty of Wood

    One of the things that I find fascinating with machining is the idea of cutting anything within reason. One day I got to thinking about wood horn lenses and what they would look like.

    I have 56 acres of mostly woods and used wood to heat shop. In the process of cutting for the heater I have seen many interesting pieces of wood over the years. I saved some with no idea as to what I would do but they were to pretty to throw out. In the mean time I had begun cutting the SMAHL and LMAHL tweeters in aluminum and when people on the Klipsch forum saw these they started asking about wood.

    Cutting wood is a different animal than metal and there was a learning curve. The V1 type lenses were cut in Walnut and Red Oak. This choice of wood was based on the veneer types Klipsch used on the vintage speakers I like so well so I used the same for my tweeters.

     Walnut cuts like a dream and is smooth enough to not need further work unless you require a perfectly smooth surface. I have coated them with Satin Spar Polyurethane with very good results as is when finished with just a little hand buffing with a scotchbrite pad. Red Oak however is a different story and with it’s much coarser wood grain and pore size was a nightmare to get even close to good. No matter what there were always some pick outs with this. Liked the wood grain pattern appearance it had though.

    One thing leads to another and there have now been perhaps six or seven variations on these lenses to arrive at the current one which I do not expect to change in the future.

    There is a huge variation in wood and I find a lot of it quite appealing. Here for instance is a set of Walnut Crotch SMAHL V2’s cut recently which turned out well.

 

DSC_0101

Black Walnut Crotch Wood SMAHL V2

      In case you are wondering wood does not change the sonic characteristics of these tweeters and these are cut with the exact same geometry as the aluminum ones and indeed the same cut paths with the feeds and speeds modified only.

     One of the other ideas I am kicking around is building complete speakers and cutting mid range horns into the motorboard. It will be a while before I get these done though as first is building and testing and figuring the best way to cut to allow for minimal to little hand prep of surfaces.

    small wwood mid

  Sorry about the glare on the LMAHL V2 but I did not have time to redo the picture. In any case the main item of interest is the mid range horn  cut into stacked and glued 25mm Baltic Birch which I am a huge fan of. Folks if you are going to ever make a speaker and want it to be durable and sound right and be good looking you cant beat Baltic Birch. This would get an Atlas Pd-5vh driver and have an aluminum mounting plate to the horn. Now I may or may not build this as it was a test run but I think it is part of cutting in wood and a work on progress. I will have more on this mid horn topic soon in a separate post.

 

  In any case just letting you peek behind the curtain at some things I will have finished and up for sale soon and planting seeds for the future. I might start offering exotic wood cut to order for the SMAHL’s in addition to the Walnut soon to be out there.

  Sadly at this time I do not thing the LMAHL’s will be offered in wood as the .20″ thick flange is too thin to be durable as a drop in replacement for Klipsch in existing motorboard cutouts.

  Until next time and some other variations of the tweeters lenses for specific Klipsch situations.

Machined Horn Lens Replaces Klipsch K-77 Tweeter

For the last few years I have had a hobby that consumes a lot of my time. Audio and it all started back in 1981 when I had a guy invite me over to hear his stereo. So I walk into his living room and there were two big black box things in the corners and two more diagonally out in a straight line towards a coffee table with a chair and a receiver. That was all he had in there. He fired them up and played “Toccata in D Minor” and Mellancamp’s “Crumbling down”. I had just been introduced to the world of high fidelity and the big black boxes were Klipsch Cornerhorns and Klipsch La Scalas. It can still run chills up and down my spine remembering what that sounded like.

Fast forward many years to about 2014 when I decided it was time to get some speakers and lo and behold there next to a job I had in Orlando were two pairs of La Scalas for sale. Since that time I have become quite serious about buying and selling Klipsch vintage speakers because I like listening to the various types and I liked fixing them up. One thing was certain and that was I could listen and resell what I bought if I did not like it and get my money back out of it. I have since gone through a number of Cornwall’s, Fortes, Chorus, La Scala and various Klipsch Professional line speakers. For my personal use I have migrated to a set of Klipsch MCM 1900 three way’s and a pair of Klipsch KP456’s.

The problem with a hobby like this though is that buying speakers close enough and cheap enough to restore and sell for a reasonable profit is getting really tough. It typically involves trips of hundreds of miles to buy and problems to fix when you get them home. It has been a struggle to do this and I have quit looking for vintage Klipsch. I do get some offers I don’t refuse but by and large I don’t seek them anymore. I look for Klipsch Pro speakers which all things considered yield FAR more audio satisfaction for the money spent even if they are not as pretty. Where it matters with the sound they produce they are the best.

One of the audio things I had been kicking around was how to make a hobby productive and maybe even help pay bills when I pretend to retire. I decided to have a try at designing and machining a drop in horn replacement for the Klipsch K-77 tweeter used in many of their offerings. As time passes and I come up with something I cut one and use an APT50 driver and an elliptical horn lens and install them in a pair of Pro La Scalas. The difference was huge and all the shrill went away. Thus began my serious effort to design and begin producing.

I ended up with two horn lens types and a modular base plate that would allow for the horn lens to use either the common 1 3/8 18TPI threaded driver or a two bolt driver like the B&C DE110 or DE120. All final tweaking has been done and I will begin selling these the last week of May. Here are some screen captures of the assemblies from Solid Edge which they were designed in. Basic dimensions first and then the two types of horns which are the Elliptical and Tractix style.

Basic dimensions for horn and DE120

I will be acquiring the skills to measure speaker output in the future but for now a very knowledgeable individual has assisted me with some technical info so people know what to expect with these horn lenses and B&C DE120 drivers. You know who you are and THANKS. I would quite frankly be groping in the dark without his technical ability and assistance.

First up are the Polar Spectrograms of the Elliptical horns.

Elliptical Vertical Spectrogam

Elliptical Horizontal Spectrogram

Next up are the Tractix style. Basically what this is is a round to square to rectangular series of transitions a number of horn lens makers are doing now. I imagine specific dimensions are proprietary to various companies but mine were derived in house according to shoehorning these transitions into very limited space. So namely when I was happy off they went for testing.

Tractix Vertical Spectrogram

Tractix Horizontal Spectrogram

Here is the commentary the tester had regarding these.

In the horizontal direction, look at the yellow to yellow-green color for the approximate -6 dB
point (the usual reference that’s used for polar coverage. It looks like its got about 90
degrees coverage down to about 6 kHz, then narrow to about 60 degree in the 4-5 kHz region, then
broadens again to about 120 degrees coverage below 4 kHz.

Looking at the vertical direction coverage polars, you should use the orange-to-yellow
transition, which is about 30 degrees coverage from 10 kHz on up, 60 degrees from 6-10 kHz, and
90 degrees coverage from 2-6 kHz.

There is a bit of a hot spot at 5 kHz which moderates as the polar angle increases. I tried
EQing the peak at 5 kHz (on-axis) down to flat, but all that did was to decrease the 5 kHz SPL
too much at 20 degrees and greater off-angles–so I re-ran the polars with no EQ and the off-axis
plots look better. The only issue is the 5 kHz peak at zero degrees (on-axis). If you move off
axis by a very small amount, that peak in response at 5 kHz disappears.

The tweeter is also quite hot above 12-14 kHz, with rising response. This should NOT be an issue
since no one older than 30 can really hear well above that frequency, and most recordings roll
off those frequencies to keep the anti-aliasing down above 15 kHz (CD tracks) and vinyl actually
sucks above 12 kHz anyway–it can’t reproduce well above 12 kHz if its been played more than a
couple of times (i.e., pulling a rock through plastic wiggly grooves). So in balance, no one’s
going to complain about that fairly gently rising response above 10 kHz.

I failed to say that the overall frequency response is good without EQ–that’s something that you
can advertise. Note that the 5 kHz peak is only audible on-axis for about 10 degrees of
coverage–a very small amount. If the loudspeakers are not pointed directly at the listener,
they’ll probably never hear that peak.

Some observations:

1) Both B&C drivers required about an hour or two of driving at 100 dB on-axis (one meter) for
their frequency response to even out. It wasn’t gradual, but rather sudden, as if the driver
diaphragm suddenly became unstuck at 6 kHz and above. That caused me the most time in re-
measuring once that driver performance transition occurred.

2) The 6 kHz peak response on-axis is also apparent on this tweeter design, so that’s probably a
B&C driver characteristic, not a horn/driver issue.

3) Make sure that you read the average level on the zero degree line as your baseline “color” for
each plot. In this case, that’s roughly the color at the yellow-orange junction, so that would
be your new “zero dB” level, and minus 6 dB from that point would be the transition to the color
green. If that’s true, then this tweeter has about 90 degrees coverage horizontally from 4 kHz
on up to ~16 kHz, and in the vertical direction, the coverage starts at 60 degrees at 20 kHz and
broadens to almost 180 coverage at 5 kHz.

Now a few comments from me.

Regarding testers choice between the two. Now I will say this beforehand. I have put an APT50 in a La Scala with the Elliptrac horn and it made a BIG improvement over the stock K-77. The general consensus is that bringing the horn mouth to the front of the motor board makes a very noticeable difference even when using a driver like the APT50 which is not as good as the B&C DE120. The tester who had the DE120 and an Elliptrac and Tractix style horn lens to test preferred the Tractix style horn lens. I think all variations are better than stock K-77’s at the very least since the mouth is flush or nearly so with the motor board.

At this time I am going to sell these as follows. Look for them on EBay under “Machined Aluminum Horns Klipsch K-77 Drop in Replacement”

The Elliptical lenses by themselves with the DE clamp plate $156.00
Ellipticals with B&C DE120 drivers $267.00
The Tractix horns take longer to machine and there is a price difference.
Tractix lenses by themselves will be $166.00
With B&C DE120 drivers $277.00

I will update these prices within two weeks to include the APT50 driver clamp plate and in addition I am looking into a Beyma driver. Drivers small enough to fit the badly restricted K-77 space are very few but I am going to make an attempt to make adaptors for them and you decide what you want at that time.

For all of you waiting for these the time is ticking down to next week when they will finally be for sale.